WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About mold flow analysis for die casting

Mold flow analysis is a process that is used to study the flow of molten metal in the die casting process. This analysis can help to identify potential problems with the casting process and help to improve the quality and consistency of the castings.

Mold flow analysis typically involves creating a model of the die casting die and the molten metal. This model is then used to simulate the flow of the molten metal in the die.

The results of the mold flow analysis can be used to make changes to the die casting process to improve the quality and consistency of the castings.

Mold flow analysis for die casting is a computer-aided engineering tool used to predict the flow and solidification of molten metal in die casting molds. This analysis can help die casters optimize their molds to produce parts with fewer defects and improve their manufacturing process.

 

mold flow analysis for die casting LATEST PRODUCTS

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Supply Chain Support

Extended quality insurance from worldwide branded suppliers to insure good quality and after-sales service to your molds and molded parts.
Mold Steel suppliers: Assab, Bohler,Buderus,Daido,Finkl,Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Mold Base: LKM, Mingli
Hot Runner: DME, Incoe, Inglass, Mold Masters, Yudo, Hasco, Syventive, Husky
Hydro-Cylinder: Parker, HPS, Merkle
Plastic Materials: Dupont, Chimei, LG, Basf, Bayer, DSM,Borealis,Formosa.
Texture: Mold Tech Yicksang

நீங்கள் எப்போதும் பெறுவதை நாங்கள் உறுதி செய்வோம்
சிறந்த முடிவுகள்

அடிக்கடி கேட்கப்படும் கேள்விகள்

Date:2021-8-10

அடிக்கடி கேட்கப்படும் கேள்விகள்/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

mold flow analysis for die castinglatest blogs
மேலும் பார்க்க
Large plastic mold manufacturer

எம்மா மூலம் 2022-6-8

A plastic mold is a tool that is matched with plastic molding machines in the plastics processing industry to give plastic products a complete configuration and precise size. Due to the variety of pla...
TPR Overmolding Mold: The Key to Producing Soft-Touch Products

எம்மா மூலம் 2023-2-27

Thermoplastic elastomer (TPE) overmolding, also known as TPR overmolding, is becoming increasingly popular for creating soft-touch products. TPR overmolding molds are used to produce a range of soft-t...
injection mold for plastic

எம்மா மூலம் 2022-9-6

Injection molding is a process used to create plastic products from a heated plastic resin. The molten plastic is injected into a mold, where it is cooled and solidifies. Injection molding is used to ...
making a plastic mold

எம்மா மூலம் 2022-7-27

Plastic injection molding is one of the fastest manufacturing techniques available today. The liquid plastic is injected into the mold, where it cools, solidifies and is ejected. The same mold can be ...
சீனாவில் தயாரிக்கப்பட்ட பெரிய அளவிலான அச்சு

எம்மா மூலம் 2023-2-23

There are several reasons why one might choose to use large size molds made in China: Cost-effectiveness: China has a reputation for offering competitive prices on molds due to their lower labor costs...
பிளாஸ்டிக் ஊசி அச்சு உற்பத்தியாளர்

எம்மா மூலம் 2022-10-14

What are the benefits of using a plastic injection mould? There are many benefits of using a plastic injection mould. One of the biggest benefits is that it can produce a high volume of parts quickly ...
large plastic molds Company

எம்மா மூலம் 2023-3-8

Large plastic molds are molds used in the manufacturing process of producing large plastic parts or products. These molds can be made of steel, aluminum, or other metals and are designed to withstand ...
mold making suppliers

எம்மா மூலம் 2022-6-2

You also want to know the quality of the steel produced by the Chinese source you are considering and the complexity of the tooling. Due to the poor quality of steel, the molds produced by some inject...
பிளாஸ்டிக் அச்சு ஊசி மோல்டிங்

எம்மா மூலம் 2022-9-2

இன்ஜெக்ஷன் மோல்டிங் என்பது உருகிய பொருளை அச்சுக்குள் செலுத்துவதன் மூலம் பாகங்களை உற்பத்தி செய்வதற்கான ஒரு உற்பத்தி செயல்முறையாகும்.அச்சு என்பது ஒரு உலோகத் தொகுதியில் உருவாகும் ஒரு குழியாகும், இது திரவ பிளாஸ்டிக்கால் நிரப்பப்படுகிறது. திரவ...
one-stop injection mold plastics Service

எம்மா மூலம் 2022-6-2

 This injection molding process ensures end-to-end product development life cycle solutions. You can expect a new and complex form of Plastic Injection Mold as per your needs and specifications. In ad...
தொடர்பு கொள்ளவும்