WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About Large plastic mold manufacturer

A plastic mold is a tool that is matched with plastic molding machines in the plastics processing industry to give plastic products a complete configuration and precise size. Due to the variety of plastic varieties and processing methods, and the complex and simple structures of plastic molding machines and plastic products, the types and structures of plastic molds are also diverse.

A plastic mold is a tool for producing plastic products. It consists of several groups of parts, and this combination has a molding cavity. During injection molding, the mold is clamped on the injection molding machine, the molten plastic is injected into the molding cavity, and cooled and shaped in the cavity, and then the upper and lower molds are separated, and the product is ejected from the cavity through the ejection system to leave the mold, and finally, the mold is closed again. For the next injection, the entire injection process is cyclic.
Generally, a plastic mold consists of a movable mold and a fixed mold. The movable mold is installed on the moving template of the injection molding machine, and the fixed mold is installed on the fixed template of the injection molding machine. During injection molding, the movable mold and the fixed mold are closed to form a gating system and a cavity. When the mold is opened, the movable mold and the fixed mold are separated to take out the plastic product.

ஊசி அச்சு உற்பத்தி

WHY CHOOSE TKB Injection Mold Manufacturing?

Your injection mold manufacturing makes your product from concept to reality?

Your injection mold is manufactured with the ideal precision?

Want custom plastic molds to without flashes and with durable mold die life?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Out standing engineering team for export molds

Rich experience in mold fabrication

Advanced manufacturing equipment

Quality assurance of ISO9001: 2015 system

Fast delivery time

Excellent after sales service

 

TKB Process  for Injection Mold Manufacturing

To make a good quality export plastic injection mold, processes as below for your reference:

DFM Report, Mold Flow analysis, conclude 2D/3D Mold drawing, approval to mold fabrication.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB types of plastic injection mold

Since plastic injection mold is widely used for many industries, TKB mold has advantage for producing high precision injection molds as follows:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Home Appliance Mould +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Large plastic mold manufacturer LATEST PRODUCTS
நீங்கள் எப்போதும் பெறுவதை நாங்கள் உறுதி செய்வோம்
சிறந்த முடிவுகள்

அடிக்கடி கேட்கப்படும் கேள்விகள்

Date:2021-8-10

அடிக்கடி கேட்கப்படும் கேள்விகள்/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

Large plastic mold manufacturerlatest blogs
மேலும் பார்க்க
பிளெண்டர் பிளாஸ்டிக் ஊசி அச்சு

எம்மா மூலம் 2022-8-6

கடினமான தயாரிப்பு கட்டமைப்புகளை சவால் செய்வதை நாங்கள் விரும்புகிறோம். தொழில்முறை ஊசி அச்சு பொறியாளர்களால் முழுமையான அச்சு வடிவமைப்பின் மூலம், பல்வேறு மொபைல் தொகுதிகள் மற்றும் சிக்கலான கோர்-புலிங் அச்சுகள் மற்றும் பெரிய-...
plastic molding company

எம்மா மூலம் 2022-6-6

Recycling of raw plastic material is a very large market within the injection molding industry. In fact, injection molding manufacturers save costs and waste by using millions or billions of tons of r...
plastic injection mold tooling

எம்மா மூலம் 2022-6-14

Casting system; clamping guide mechanism; molding parts; exhaust mechanism; product launch and reset mechanism; side core pulling mechanism; mold heating or cooling system; The injection mold design i...
automotive injection molding companies

எம்மா மூலம் 2022-11-25

What Products Are Made with Injection Molding? Plastics are ubiquitous, and manufacturers employ different methods when making plastic products. One of the most popular among these methods is injectio...
தனிப்பயனாக்கப்பட்ட பிளாஸ்டிக் அச்சு உற்பத்தியாளர்கள்

எம்மா மூலம் 2022-6-2

As a plastic molding company with years of experience in the field, we strive to provide the optimal solution for each client based on individual requirements. We can help with the design and developm...
chair mold injection

எம்மா மூலம் 2022-6-16

Injection molding is a very versatile and incredibly useful manufacturing technique. It is most often used when working with plastics, but this process can also be used with other types of materials. ...
top injection molding companies

எம்மா மூலம் 2022-11-25

When choosing plastic injection mold manufacturer, you’ll want to keep several factors in mind: cost effectiveness, scalability, environmental impact and liability. Here are four considerations to mak...
பிளாஸ்டிக் செருகும் மோல்டிங் என்றால் என்ன

எம்மா மூலம் 2023-2-23

பிளாஸ்டிக் செருகல் மோல்டிங் என்பது ஒரு உற்பத்தி செயல்முறையாகும், இது ஒரு உலோகம் அல்லது பீங்கான் கூறு போன்ற முன் வைக்கப்பட்ட செருகலைக் கொண்ட அச்சுக்குள் பிளாஸ்டிக் பொருளை உட்செலுத்துவதை உள்ளடக்கியது.
custom plastic molding

எம்மா மூலம் 2022-6-6

How Does Plastic Injection Moulding Work? Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mould’s runner system. Hot resin is shot into t...
chinese mold

எம்மா மூலம் 2022-6-6

If your molds are for automotive parts or high-quality medical or cosmetic parts, I suggest finding some medium or large mold-making company, even if they quoted a high price. Because they always have...
தொடர்பு கொள்ளவும்