WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About desktop injection mold

mold design
The location of the gate is designed to ensure that it fills the thick walls first to avoid stagnation and premature hardening of the polymer melt.

Increase the number of gates and reduce the process ratio.

Increase the size of the flow channel and reduce the flow resistance

Properly set the position of the exhaust port to avoid poor exhaust (see if the lower punch part is burnt)

Increase the number and size of exhaust ports

Cooling slug well designed to discharge cold slug

The distribution of cooling water channels should be reasonable to avoid local low temperature of the mold

injection molding machine
Check the check valve and the inner wall of the barrel for severe wear. The above-mentioned wear can cause serious loss of injection pressure and injection volume.

Differences Between Injection Molding and 3D Printing
Before looking into how they differ from one another, let’s take a look at their similarities first. Both processes involve creating physical objects by combining different materials together to make them stronger, lighter, or harder than before.

The only difference between them is that injection molding involves injecting molten material through channels, while 3D printing uses ink-like material to build up layers.

Using either method requires some kind of machine, but there are several differences between the machines used in both methods. For example, 3D printers are typically made for many smaller-scale jobs, while injection molding can be used for much larger projects.

Please follow http://www.tkbmold.com to choose injection mold

ஊசி அச்சு உற்பத்தி

WHY CHOOSE TKB Injection Mold Manufacturing?

Your injection mold manufacturing makes your product from concept to reality?

Your injection mold is manufactured with the ideal precision?

Want custom plastic molds to without flashes and with durable mold die life?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Out standing engineering team for export molds

Rich experience in mold fabrication

Advanced manufacturing equipment

Quality assurance of ISO9001: 2015 system

Fast delivery time

Excellent after sales service

 

TKB Process  for Injection Mold Manufacturing

To make a good quality export plastic injection mold, processes as below for your reference:

DFM Report, Mold Flow analysis, conclude 2D/3D Mold drawing, approval to mold fabrication.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB types of plastic injection mold

Since plastic injection mold is widely used for many industries, TKB mold has advantage for producing high precision injection molds as follows:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Home Appliance Mould +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

desktop injection mold LATEST PRODUCTS
நீங்கள் எப்போதும் பெறுவதை நாங்கள் உறுதி செய்வோம்
சிறந்த முடிவுகள்

அடிக்கடி கேட்கப்படும் கேள்விகள்

Date:2021-8-10

அடிக்கடி கேட்கப்படும் கேள்விகள்/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

desktop injection moldlatest blogs
மேலும் பார்க்க
பெரிய பிளாஸ்டிக் அச்சு தயாரிப்பாளர்

எம்மா மூலம் 2023-2-23

If you are looking for a large plastic mold maker, there are a variety of options available to you. Here are a few steps you can take to find a reliable and experienced plastic mold maker: Online Rese...
சீனாவில் தானியங்கி ஊசி அச்சு உற்பத்தி

எம்மா மூலம் 2023-2-25

சீனாவில் ஆட்டோமோட்டிவ் இன்ஜெக்ஷன் மோல்டு உற்பத்தியின் எதிர்காலம், புதிய தொழில்நுட்பங்கள் மற்றும் உற்பத்தி முறைகள் உட்பட, சீனாவில் வாகன ஊசி அச்சு தொழில் எவ்வாறு உருவாகி வருகிறது என்பதை இந்தக் கட்டுரை பார்க்கிறது.
injection molding plastic

எம்மா மூலம் 2022-6-22

What Products are Made from Plastic Injection Molding? Plastic injection molding is a highly effective manufacturing process for products in many different industries. Here are some of the most common...
chinese mold

எம்மா மூலம் 2022-7-22

Making an injection mold is all about machining raw metal blanks into parts with the required precision and then combining them together to form a complete mold. Some mold parts are movable, so during...
விமானத்தின் கைப்பிடிக்கான மோல்டிங் பகுதி

எம்மா மூலம் 2023-2-23

விமானக் கைப்பிடிக்கான சரியான மோல்டிங் பகுதியைத் தேர்ந்தெடுப்பது, பொருள், வடிவமைப்பு, செயல்பாடு மற்றும் பாதுகாப்புத் தேவைகள் உட்பட பல காரணிகளைக் கருத்தில் கொள்ள வேண்டும். பின்பற்ற வேண்டிய சில படிகள் இங்கே உள்ளன: கண்டறிய...  
பெரிய பிளாஸ்டிக் அச்சு தயாரிப்பாளர்

எம்மா மூலம் 2023-2-22

A large plastic mold maker is a company or business that specializes in designing and manufacturing plastic molds on a large scale. These molds are used to produce plastic products of various sizes an...
டெஸ்க்டாப் ஊசி அச்சு

எம்மா மூலம் 2022-8-3

கையை உருவாக்கும் இயந்திரங்களைப் பயன்படுத்தி, எங்களால் உயர்தர பாகங்களைத் தயாரிக்க முடிகிறது. இதன் விளைவாக வரும் மேற்பரப்பு பூச்சு எஃகு உற்பத்திக் கருவிகளில் காணப்படும் நேர்த்தியான பூச்சுக்கு ஒத்ததாக இருக்கிறது.
custom plastic molding

எம்மா மூலம் 2022-6-6

How Does Plastic Injection Moulding Work? Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mould’s runner system. Hot resin is shot into t...
plastic injection molding china

எம்மா மூலம் 2022-12-7

All movement during injection molding, whether hydraulic or electric, creates injection pressure. Proper control of the injection molding pressure required produces a quality product. Injection pressu...
மருத்துவ ஊசி அச்சு

எம்மா மூலம் 2022-8-3

பாரம்பரிய ஊசி மோல்டிங்குடன் ஒப்பிடும்போது, மருத்துவ ஊசி மோல்டிங்கிற்கு அதிக சிறப்பு வாய்ந்த உபகரணங்கள் தேவைப்படுகின்றன.மருத்துவ சாதனங்கள் துறையில், மிகச்சிறிய கூறுகள் பெரும்பாலும் rel...
தொடர்பு கொள்ளவும்