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About micro injection molding

Micromolding is a highly specialized manufacturing process that produces extremely small, high-precision thermoplastic parts and assemblies with micron tolerances. The process starts with the mold department, where a mold is created that has a cavity for the desired part shape. Thermoplastics or resins are rapidly injected into the cavity to manufacture components or parts at high speed.

The world of micromolding is evolving in medical devices, drug delivery, sensors, aerospace and other industries that rely on ultra-small parts. The micromolding process begins in the mold department, where a mold with a cavity in the desired part shape is created. Thermoplastics or resins are rapidly injected into the cavity to manufacture components or parts at high speed.

Micromolding in the medical field
The need for small parts is common in the medical industry. This includes surgical equipment, endoscopic equipment, catheters, testing equipment, diabetes management tools and electronic components of medical equipment. Microfluidic applications and pharmaceutical applications require miniature components, including drug delivery devices, blood collection tubes, syringes, and more. “Medical equipment for small.

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Belangrijkste procedures voor kwaliteitscontrole

TKB heeft een onafhankelijke kwaliteitscontroleafdeling die elke kwaliteitsinspectiestap controleert, van binnenkomend materiaal, productieproces, assemblage, verpakking tot vrachtverzending.We hebben een kwaliteitsevaluatieprogramma opgesteld voor elk proces om de beste kwaliteit en de meeste professionele klanten voor ons te garanderen.
We voeren volledige inspectierapporten uit, zoals een maandelijks/seizoensgebonden/jaarlijks kwaliteitsanalyserapport, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA enz.
1. DFM-kwaliteitscontrole
2. Kwaliteitscontrole van de vormstroom
3. Controle van de hardheid van vormstaal
4. Inspectie van elektroden
5. Kern- en holte-inspectie
6. Inspectie vóór montage
7. Proefrapport en monsterinspectie
8. Kwaliteitscontrole van het productieproces
9. OQC-inspectie

Ondersteuning van de toeleveringsketen

Uitgebreide kwaliteitsverzekering van wereldwijde merkleveranciers om een goede kwaliteit en after-sales service voor uw matrijzen en gegoten onderdelen te verzekeren.
Vormstaal leveranciers: Assab, Bohler, Buderus, Daido, Finkl, Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Vormbasis: LKM, Mingli
hete loper: DME, Incoe, Inglass, Mould Masters, Yudo, Hasco, Syventive, Husky
Hydro-cilinder: Parker, HPS, Merkle
Plastic materialen: Dupont, Chimei, LG, Basf, Bayer, DSM, Borealis, Formosa.
Textuur: Mold Tech Yicksang

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FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

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1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

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