WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About custom mould

We are a leading manufacturer of injection molded plastics, including precision injection molded products, parts and assemblies. Manufactured from different plastics, resins, engineering resins and commodity resins with custom specific blends of masterbatches, additives, UV stabilizers and flame retardants.

With 15 years of operating history, TKB provides exceptional service and exceptional quality that your company can rely on. Our products are also worthy of your trust.

By using automation, moldmakers have been able to develop systems that interface with the ejector system very precisely and do not require an operator. There are many other points of view on the importance of good mold design to part productivity.

The importance of mold design to tool productivity is often overlooked in mold design. There are several areas in mold design that moldmakers must work with to optimize mold productivity. A good measure of mold productivity is parts sold per hour. Cycle time and part quality are key aspects of sellable parts per hour. The design areas most important to productivity are sprue bushings, runners and gates, hot manifolds, venting, cooling and ejection. While each of these items is specific to the mold being manufactured, a good design for each item can help improve part quality and optimize cycle times.

Features critical to mold design
The first and most important aspect of mold design is the size of the sprue bushing, runner, and gate. This standard is critical to ensuring parts can be stress-free filled, packaged and frozen for optimally formed parts. Using mold flow analysis and previous work by injection molding professionals, the correct size of gate bushings, runners, and gates can be determined with considerable accuracy for each molding material.

custom mould LATEST PRODUCTS

Belangrijkste procedures voor kwaliteitscontrole

TKB heeft een onafhankelijke kwaliteitscontroleafdeling die elke kwaliteitsinspectiestap controleert, van binnenkomend materiaal, productieproces, assemblage, verpakking tot vrachtverzending.We hebben een kwaliteitsevaluatieprogramma opgesteld voor elk proces om de beste kwaliteit en de meeste professionele klanten voor ons te garanderen.
We voeren volledige inspectierapporten uit, zoals een maandelijks/seizoensgebonden/jaarlijks kwaliteitsanalyserapport, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA enz.
1. DFM-kwaliteitscontrole
2. Kwaliteitscontrole van de vormstroom
3. Controle van de hardheid van vormstaal
4. Inspectie van elektroden
5. Kern- en holte-inspectie
6. Inspectie vóór montage
7. Proefrapport en monsterinspectie
8. Kwaliteitscontrole van het productieproces
9. OQC-inspectie

Ondersteuning van de toeleveringsketen

Uitgebreide kwaliteitsverzekering van wereldwijde merkleveranciers om een goede kwaliteit en after-sales service voor uw matrijzen en gegoten onderdelen te verzekeren.
Vormstaal leveranciers: Assab, Bohler, Buderus, Daido, Finkl, Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Vormbasis: LKM, Mingli
hete loper: DME, Incoe, Inglass, Mould Masters, Yudo, Hasco, Syventive, Husky
Hydro-cilinder: Parker, HPS, Merkle
Plastic materialen: Dupont, Chimei, LG, Basf, Bayer, DSM, Borealis, Formosa.
Textuur: Mold Tech Yicksang

wij zorgen ervoor dat u altijd krijgt
beste resultaten

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

NEEM CONTACT MET ONS OP

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

custom mouldlatest blogs
Bekijk meer
fabricage van spuitgietmatrijzen

Door Emma 2022-6-22

Injection molding is the manufacturing process of obtaining molded components or products by injecting molten plastic, rubber, metal, or glass into a mold, then solidifying the product through a cooli...
injection molds china

Door Emma 2022-7-27

Making an injection mold is all about machining raw metal blanks into parts with the required precision, and then putting them together to form a complete mold. Some mold parts are movable, so during ...
automotive injection molding companies

Door Emma 2022-10-25

Auto Accessories Short Description: TKB Mold China locate in Dongguan city, Guangdong province, China, the largest mold production base in China, with and convenient production supply chain and with T...
china medical plastic mold manufacturing

Door Emma 2022-7-28

plastic mold manufacturing Services' approach throughout the years has been to concentrate on high-quality services in every area. This method not only highlights its competence but also identifies it...
leveranciers van matrijzenbouw

Door Emma 2022-7-22

Matrijzenmakers maken metalen mallen voor het spuitgieten en het vormgeven van de plastic, keramische en composietmaterialen die mensen in hun dagelijks leven gebruiken.Deze functie vereist technische en mechanische vaardigheden, evenals...
fabrikant van kunststof spuitgieten

Door Emma 2022-8-8

As a plastic injection molding manufacturer, we can manufacture a wide variety of products in a variety of sizes, forms, complexities and applications. This process requires injection molding equipmen...
cheap metal injection molding companies

Door Emma 2022-12-1

Medical device manufacturers are designing and developing smarter, lighter and more intricate products using and experimenting with hard-to-machine materials such as martensitic, austenitic, and preci...
hot runner injection mold

Door Emma 2022-9-6

Injection molding is a process used to create plastic parts by injecting molten plastic into a mold. The molten plastic is injected into a mold cavity, where it cools and solidifies to create the desi...
custom injection moldings

Door Emma 2022-7-15

Our injection molding process produces custom prototypes and end-use production parts in a fraction of the time. We use cost-effective molds and aluminum molds that speed up the manufacturing cycle, a...
precision injection molding companies

Door Emma 2022-10-25

Precision injection molding is a process by which a manufacturer produces plastic parts with very specific dimensions and tolerances. It is a critical process for many industries, and choosing the rig...
Contact