WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About desktop injection mold

mold design
The location of the gate is designed to ensure that it fills the thick walls first to avoid stagnation and premature hardening of the polymer melt.

Increase the number of gates and reduce the process ratio.

Increase the size of the flow channel and reduce the flow resistance

Properly set the position of the exhaust port to avoid poor exhaust (see if the lower punch part is burnt)

Increase the number and size of exhaust ports

Cooling slug well designed to discharge cold slug

The distribution of cooling water channels should be reasonable to avoid local low temperature of the mold

injection molding machine
Check the check valve and the inner wall of the barrel for severe wear. The above-mentioned wear can cause serious loss of injection pressure and injection volume.

Differences Between Injection Molding and 3D Printing
Before looking into how they differ from one another, let’s take a look at their similarities first. Both processes involve creating physical objects by combining different materials together to make them stronger, lighter, or harder than before.

The only difference between them is that injection molding involves injecting molten material through channels, while 3D printing uses ink-like material to build up layers.

Using either method requires some kind of machine, but there are several differences between the machines used in both methods. For example, 3D printers are typically made for many smaller-scale jobs, while injection molding can be used for much larger projects.

Please follow http://www.tkbmold.com to choose injection mold

Produzione di stampi ad iniezione

WHY CHOOSE TKB Injection Mold Manufacturing?

Your injection mold manufacturing makes your product from concept to reality?

Your injection mold is manufactured with the ideal precision?

Want custom plastic molds to without flashes and with durable mold die life?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Out standing engineering team for export molds

Rich experience in mold fabrication

Advanced manufacturing equipment

Quality assurance of ISO9001: 2015 system

Fast delivery time

Excellent after sales service

 

TKB Process  for Injection Mold Manufacturing

To make a good quality export plastic injection mold, processes as below for your reference:

DFM Report, Mold Flow analysis, conclude 2D/3D Mold drawing, approval to mold fabrication.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB types of plastic injection mold

Since plastic injection mold is widely used for many industries, TKB mold has advantage for producing high precision injection molds as follows:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Home Appliance Mould +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

desktop injection mold LATEST PRODUCTS
faremo in modo che tu riceva sempre
migliori risultati

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

desktop injection moldlatest blogs
visualizza di più
plastic mold factory

Di Emma 2022-10-14

When it comes to finding the right plastic mold factory, there are a few things you need to keep in mind. The first is that not all factories are created equal – some are better than others at certain...
parte stampata per manico aereo

Di Emma 2023-2-23

La scelta della parte di stampaggio giusta per la maniglia di un aeroplano implica la considerazione di diversi fattori, tra cui il materiale, il design, la funzionalità e i requisiti di sicurezza. Ecco alcuni passaggi da seguire: Dete...  
Describes how the automotive industry uses large plastic molds with inserts to reduce costs and increase efficiency

Di Emma 2023-2-25

The automotive industry is a major user of large plastic molds with inserts, as these molds provide several advantages that can help reduce costs and increase efficiency.   One way in which the a...
società di stampaggio ad iniezione per autoveicoli

Di Emma 2022-11-25

What Products Are Made with Injection Molding? Plastics are ubiquitous, and manufacturers employ different methods when making plastic products. One of the most popular among these methods is injectio...
mold making suppliers

Di Emma 2022-6-2

You also want to know the quality of the steel produced by the Chinese source you are considering and the complexity of the tooling. Due to the poor quality of steel, the molds produced by some inject...
medical plastic injection molding companies

Di Emma 2022-10-25

Medical Molding Part Short Description: TKB specialize in injection molding service for medical molding part, like the breathing machine screen frame. TKB is certified with ISO9001:2015.We are strictl...
Precision Molding for Sweeper Brushes: A Case Study on Meeting High Demands for Durability and Functionality

Di Emma 2023-2-27

Precision molding is a critical process when it comes to creating high-quality parts for sweepers, especially for the brushes. Sweeper brushes must be durable and functional to withstand tough conditi...
utensili per stampi a iniezione economici

Di Emma 2022-6-14

I costi degli stampi per lo stampaggio a iniezione sono molto elevati e dipendono da molti parametri e dalla complessità del progetto Gli stampi per lo stampaggio a iniezione sono tipicamente lavorati a CNC da alluminio o acciaio per utensili, lavorati EDM per ...
injection molding parts

Di Emma 2022-10-14

Injection molding is a process that is used to create plastic parts. It is a popular manufacturing process because it is efficient and can create high-quality parts. Injection molding is used to make ...
grandi aziende di stampi in plastica

Di Emma 2022-6-1

TKB Mold is short for ThinkBus Kalung (Dongguan) Manufacturing Co., Ltd, focus on top quality plastic injection mold manufacturing and injection molding for industries of medical, automotive, aerospac...
Contatto