WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About injection mold for plastic

Injection molding is a process used to create plastic products from a heated plastic resin. The molten plastic is injected into a mold, where it is cooled and solidifies. Injection molding is used to create a wide range of products, including food containers, automotive parts, and toys.
1. What is an injection mold for plastic?
An injection mold for plastic is a tool used to create plastic parts. The mold is made up of two halves, called the cavity and the core. The cavity is the part of the mold that the plastic will be injected into, and the core is the part of the mold that the plastic will be molded around. The two halves are held together by screws or bolts, and the mold is heated until the plastic is melted. The plastic is then injected into the cavity, and the mold is cooled until the plastic hardens.
2. What are the benefits of using an injection mold for plastic?
An injection mold is a great option for plastic parts because it offers many benefits. First, the mold can produce high-quality parts with very little variation. This is because the molding process is very precise, and the plastic is injected into the mold under high pressure. Second, the injection molding process is very fast, and can produce large quantities of parts quickly. Finally, the mold can be used to create parts in a variety of shapes and sizes.

 

Injection Mold Manufacturing

WHY CHOOSE TKB Injection Mold Manufacturing?

Your injection mold manufacturing makes your product from concept to reality?

Your injection mold is manufactured with the ideal precision?

Want custom plastic molds to without flashes and with durable mold die life?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Out standing engineering team for export molds

Rich experience in mold fabrication

Advanced manufacturing equipment

Quality assurance of ISO9001: 2015 system

Fast delivery time

Excellent after sales service

 

TKB Process  for Injection Mold Manufacturing

To make a good quality export plastic injection mold, processes as below for your reference:

DFM Report, Mold Flow analysis, conclude 2D/3D Mold drawing, approval to mold fabrication.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB types of plastic injection mold

Since plastic injection mold is widely used for many industries, TKB mold has advantage for producing high precision injection molds as follows:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Home Appliance Mould +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

injection mold for plastic LATEST PRODUCTS
we'll ensure you always get
best results

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

injection mold for plasticlatest blogs
view more
Unleashing the Potential of China’s High-Quality Mold Industry

By Emma 2023-2-25

China's mold industry has experienced rapid growth in recent years, with the country emerging as a major player in the global mold market. One of the key factors driving this growth is China's focus o...
CNC machining China

By Emma 2022-6-2

CNC machines can create a broad range of features and high-precision parts. For instance, CNC milling machines are ideal for producing cavities, angled shapes, holes, and slots. In contrast, CNC lathe...
laptop shell plastic injection mold

By Emma 2022-7-7

Plastic injection mold,designed as a hollow metal block with cavities, is used to give shape to molten plastics via the process of injection molding.tkbmold mould offer custom plastic injection mold m...
China large plastic molds Company

By Emma 2023-3-8

Large plastic molds are used in the manufacturing process of large plastic parts and components. These molds are typically made of steel and are designed to withstand the high pressure and temperature...
custom plastic parts

By Emma 2022-8-3

Different injection molding machines to meet your needs for manufacturing different products; maximum. Experienced engineers, strict quality, skilled mold maker, well-trained product workers excellent...
Custom large medical plastic parts service

By Emma 2022-7-20

TKB Mold is short of ThinkBus Kalung (Dongguan) Manufacturing Co., Ltd, focus on top quality plastic injection mold manufacturing and injection molding for industries of medical, automotive, aerospace...
cheap metal injection molding companies

By Emma 2022-12-1

Medical device manufacturers are designing and developing smarter, lighter and more intricate products using and experimenting with hard-to-machine materials such as martensitic, austenitic, and preci...
Advantages of using insert type large plastic molds in various industrial applications.

By Emma 2023-2-25

Insert type large plastic molds offer several advantages in various industrial applications, including: Cost-effectiveness: The use of insert type molds can reduce the overall cost of production, as o...
precision injection molding companies

By Emma 2022-12-7

What is precision injection molding? Precision injection molding is a manufacturing process that uses a mold to create objects from a thermoplastic material. The thermoplastic is heated until it is mo...
custom plastic injection molders

By Emma 2022-8-3

We have two injection molding service options - prototyping and on-demand manufacturing - each offering its own advantages based on your project needs. If part quantities are high, affordable part pri...
Contact