Miért válassza a fröccsöntést?
Mi az a fröccsöntés?
Injection molding is a manufacturing process used to mass-produce parts. It is most commonly used in mass production processes, where the same part is created thousands or even millions of times in a row.
Why can you use injection molding?
The main advantage of injection molding is that it can be mass-produced. Once the initial cost is paid, the price per unit in the injection molding manufacturing process is extremely low. Prices also tend to drop sharply as more parts are produced.
Low injection molding reject rate
Injection molding produces lower scrap rates compared to traditional manufacturing processes, such as CNC and machining, which sever most of the virgin plastic block or sheet. In contrast, however, 3D can be negative for additive manufacturing processes with lower scrap rates, such as printing.
Uniform wall thickness is critical
Injection molding requires a uniform wall thickness. If you were to cut a cross section of a Panasonic mold, you would notice that the overall wall thickness is about 2-3 mm. Keep to prevent defects such as dents during cooling and keep the walls not too thick.
A good rule of thumb is to keep walls less than or equal to 4mm thick. The thicker the walls, the more material you use, the longer the cycle and the higher the cost per part.
Conversely, if the wall thickness is less than 1 mm or so, you may have trouble filling the mold (causing gaps or short shots). Designers can compensate for this potential with materials with a high melt flow index, such as nylon, which are typically suitable for walls as thin as 0.5 mm.
The different manufacturing techniques of CNC do not require a uniform wall thickness at all.
Injection molding is a great technique for mass production of finished products. It is also very useful for final prototypes for consumer or product testing. However, before the post-production stage, 3D printing is more affordable and flexible for products in the early stages of design.
Előző:Mennyit tud a fröccsöntő formatervezésről
Következő: Hogyan válasszuk ki a megfelelő műanyag fröccsöntő szerszámot
-
Electronic Injection Molding Parts – Revolutionizing the Manufacturing Industry
2023-6-13
In today's fast-paced world, the manufacturing industry is evolving rapidly. Technological advancements have played a si...
Részletek megtekintése -
China Creating an Injection Chair Mold: A Guide to Designing and Manufacturing
2023-7-17
Injection molding is a widely used manufacturing process for producing complex parts and components. One such applicatio...
Részletek megtekintése -
Miért válassza a műanyag alkatrészek fröccsöntését és mik az előnyei
2022-11-19
A műanyag fröccsöntés egy nagyon elterjedt módszer a műanyag alkatrészek előállítására, amely számos előnnyel rendelkezik más...
Részletek megtekintése -
Egyedi műanyag fröccsöntő formák készítése
2023-5-4
Introduction: Plastic injection molding is a manufacturing process that involves creating custom plastic parts by inject...
Részletek megtekintése -
Are high-quality large plastic mold services available for procurement?
2023-7-30
Plastic molds play a crucial role in the manufacturing industry, particularly in the production of large plastic compone...
Részletek megtekintése -
The Injection Molding Process: A Comprehensive Guide to Manufacturing
2023-5-22
The injection molding process is a manufacturing method used to produce a wide range of products. It involves using a ma...
Részletek megtekintése