WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About Streamlining Production Processes with TPR Overmolding Mold in China

TPR (thermoplastic rubber) overmolding mold technology has revolutionized production processes in China’s manufacturing industry. By combining multiple manufacturing steps into one process, TPR overmolding molds have streamlined the production process and increased manufacturing efficiency. Here are some ways that TPR overmolding mold technology is streamlining production processes in China:

 

Reduced labor costs: TPR overmolding molds can reduce labor costs by automating multiple manufacturing steps. This reduces the need for manual labor, resulting in a more cost-effective manufacturing process.

 

Faster production times: TPR overmolding molds can significantly reduce production times by combining multiple manufacturing steps into one process. This can result in faster turnaround times and increased manufacturing efficiency.

 

Improved quality control: TPR overmolding mold technology allows for greater quality control by producing consistent, high-quality products. This reduces the need for inspections and rework, resulting in a more efficient manufacturing process.

 

Simplified supply chain: TPR overmolding molds can simplify the supply chain by producing a finished product in a single manufacturing step. This reduces the need for multiple suppliers and simplifies the logistics process.

 

Greater design flexibility: TPR overmolding mold technology provides greater design flexibility, allowing for the creation of complex shapes and designs. This enables manufacturers to create unique products that meet the customers’ requirements.

 

Reduced material waste: TPR overmolding mold technology can reduce material waste by producing products with less waste than traditional manufacturing methods. This reduces the need for raw materials and saves on manufacturing costs.

 

Overall, TPR overmolding mold technology has streamlined production processes in China’s manufacturing industry. By reducing labor costs, improving production times, and simplifying the supply chain, TPR overmolding molds have made the manufacturing process more efficient and cost-effective.

Fröccsöntő forma gyártás

MIÉRT VÁLASSZON TKB fröccsöntő forma gyártás?

Az Ön fröccsöntő gyártása az ötlettől a valósággá teszi termékét?

Az Ön fröccsöntő formája ideális precizitással készül?

Egyedi műanyag öntőformákat szeretne villogás nélkül és tartós formakivágással?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Kiváló mérnöki csapat az exportformákhoz

Gazdag tapasztalat a formagyártásban

Fejlett gyártóberendezések

Az ISO9001: 2015 rendszer minőségbiztosítása

Gyors szállítási idő

Kiváló értékesítés utáni szolgáltatás

 

TKB folyamat  a fröccsöntő formagyártáshoz

Jó minőségű export műanyag fröccsöntő öntőforma készítéséhez kövesse az alábbi eljárásokat referenciaként:

DFM jelentés, formaáramlás elemzés, 2D/3D formarajz megkötése, öntőforma gyártásának jóváhagyása.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB típusok műanyag fröccsöntő forma

Mivel a műanyag fröccsöntő formát széles körben használják számos iparágban, a TKB öntőforma előnye a nagy pontosságú fröccsöntő szerszámok előállításához az alábbiak szerint:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Háztartási gép penész +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Streamlining Production Processes with TPR Overmolding Mold in China LATEST PRODUCTS
biztosítjuk, hogy mindig megkapja
legjobb eredményeket

GYIK

Date:2021-8-10

GYIK/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

Streamlining Production Processes with TPR Overmolding Mold in Chinalatest blogs
mutass többet
mold for injection plastic

Emma által 2022-9-20

Injection molds are an important part of the plastic injection molding process. They are used to create the shapes and sizes of the plastic parts that are produced. In this blog post, we will discuss ...
injection mold toy

Emma által 2022-10-14

Injection mold toys are a great way to have fun and get creative. They come in all shapes and sizes, and you can make them however you want. You can use them to decorate your room, or you can use them...
foam injection molding companies

Emma által 2022-12-1

Structural foam molding (SFM) is an injection molding process that is used to make strong, durable, and lightweight molded plastic products. Since it consumes fewer resources, structural foam molding ...
custom plastic molding

Emma által 2022-6-6

How Does Plastic Injection Moulding Work? Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mould’s runner system. Hot resin is shot into t...
nagy műanyag öntőformákat gyártó cég

Emma által 2023-3-8

Large plastic molds are molds used in the manufacturing process of producing large plastic parts or products. These molds can be made of steel, aluminum, or other metals and are designed to withstand ...
műanyag fröccsöntés

Emma által 2022-7-7

Plastic injection molding is the process of melting plastic pellets (thermoset/thermoplastic polymers), once sufficiently malleable, injecting them under pressure into a mold cavity, filling and curin...
Describes how the automotive industry uses large plastic molds with inserts to reduce costs and increase efficiency

Emma által 2023-2-25

The automotive industry is a major user of large plastic molds with inserts, as these molds provide several advantages that can help reduce costs and increase efficiency.   One way in which the a...
plastic chair mold

Emma által 2022-9-2

A plastic chair mold is an important tool for any business that manufactures plastic chairs. This mold is used to create the shape of the chair and is a critical part of the manufacturing process. Wit...
fröccsöntő kellékek

Emma által 2022-8-24

Injection mold supplies are a necessary part of the injection molding process. Injection molding is a manufacturing process for producing parts by injecting molten material into a mold. The material i...
fröccsöntő cégek

Emma által 2022-6-6

Injection moulding advantages: 1. Efficient high production Once you have developed the moulds, the process is extremely fast with cycle times as short as 10 seconds. It is excellent for medium and hi...
Kapcsolatba lépni