WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About custom plastic injection molders

We have two injection molding service options – prototyping and on-demand manufacturing – each offering its own advantages based on your project needs. If part quantities are high, affordable part prices are important, and rapid production throughout the product life cycle is critical. For this, our on-demand manufacturing option is ideal.

How does plastic injection molding work?
A hőre lágyuló fröccsöntési eljárás egy szabványos eljárás, amely alumínium öntőformákat használ. Az alumínium hatékonyabban adja át a hőt, mint az acél, így nincs szükség hűtőcsatornákra – vagyis az általunk megtakarított hűtési idő felhasználható a töltési nyomás, a kozmetikai problémák és a termékek ellenőrzésére.

What can injection molding be used for?
Injection molding is used to manufacture a variety of widely used products. If you look around your desk/home, you’ll find a plethora of injection molded products, including bottle caps, remote control housings, console covers, syringes, and most plastics.

What does an injection molding machine do?
Injection molding is a manufacturing process that allows parts to be produced in large quantities. It works by injecting molten material into a mold. It is often used as a mass production process to make thousands of identical items.

Fröccsöntő forma gyártás

MIÉRT VÁLASSZON TKB fröccsöntő forma gyártás?

Az Ön fröccsöntő gyártása az ötlettől a valósággá teszi termékét?

Az Ön fröccsöntő formája ideális precizitással készül?

Egyedi műanyag öntőformákat szeretne villogás nélkül és tartós formakivágással?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Kiváló mérnöki csapat az exportformákhoz

Gazdag tapasztalat a formagyártásban

Fejlett gyártóberendezések

Az ISO9001: 2015 rendszer minőségbiztosítása

Gyors szállítási idő

Kiváló értékesítés utáni szolgáltatás

 

TKB folyamat  a fröccsöntő formagyártáshoz

Jó minőségű export műanyag fröccsöntő öntőforma készítéséhez kövesse az alábbi eljárásokat referenciaként:

DFM jelentés, formaáramlás elemzés, 2D/3D formarajz megkötése, öntőforma gyártásának jóváhagyása.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB típusok műanyag fröccsöntő forma

Mivel a műanyag fröccsöntő formát széles körben használják számos iparágban, a TKB öntőforma előnye a nagy pontosságú fröccsöntő szerszámok előállításához az alábbiak szerint:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Háztartási gép penész +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

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GYIK

Date:2021-8-10

GYIK/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

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